/* Steuerung für Frästisch_SFTools Diese Datei enthält den Code für die Implementierung der Steuerung eines Frästisches mit 2 Nema17 Schrittmotoren. Sie unterstützt: - Schnelles/langsames Verstellen der Fräserhöhe - Werkzeugwechsel - Automatisches Nullen mit WLS - Eintauchen mit vordefinierter Tiefe - Für obige Funktionen notwendige Konfiguration Erstellt: 05.01.2021 Autor: Flo Smilari */ #include #include #include #include #include #include #include #include #include #include "Display.h" #include "ExEzButton.h" #include "RotaryControler.h" #include "RouterSetup.h" #include "Status.h" #include "WLS.h" #define SDA 22 #define SCX 23 #define STEP 2 #define DIR 4 #define LIMIT_SWITCH 5 static const byte led_gpio = 15; static const int WLS_Pin = 34; static const int WLS_DETECT_Pin = 35; static const int GreenBtn_Pin = 12; static const int RedBtn_Pin = 13; static const int BlueBtn_Pin = 14; static const int RotEnc_Switch_Pin = 25; static const int RotEnc_Clk_Pin = 32; static const int RotEnc_Dta_Pin = 33; static const float MOVE_DOWNWARD = -1; // motor rotation counter clock wise static const float MOVE_UPWARD = 1; // motor rotation clock wise byte limitSwitchState = 1; int previousDirection = 0; int nullingTLS_intermediateState = 0; ExEzButton RedButton(RedBtn_Pin, false, 2000); ExEzButton GreenButton(GreenBtn_Pin, false, 2000); ExEzButton BlueButton(BlueBtn_Pin, false, 2000); //ExEzButton RotarySwitch(RotEnc_Switch_Pin, true, 2000); WLS WlsDetect(WLS_DETECT_Pin, true); WLS Wls(WLS_Pin); RotaryControler RotaryControler(RotEnc_Dta_Pin, RotEnc_Clk_Pin, RotEnc_Switch_Pin); Display Display; ESP_FlexyStepper Stepper; RouterSetup Router_Setup; Status actualStatus; Status originStatus; String oldStatus = ""; void printStatus(String actualStatus) { if (!oldStatus.equals(actualStatus)) { Serial.println(actualStatus); oldStatus = actualStatus; } } //********************************** //*** Limit switch interrupt routine //********************************** void limitSwitchHandler() { limitSwitchState = digitalRead(LIMIT_SWITCH); } //***************************************************************************************************** //*** Initialization routine. Reads the eeprom first and sets the (potentially new) configured values. //***************************************************************************************************** void Initialize() { Router_Setup.readFromEEPROM(); Router_Setup.printValues(); Display.showInitialization(); //attach an interrupt to the IO pin of the limit switch and specify the handler function attachInterrupt(digitalPinToInterrupt(LIMIT_SWITCH), limitSwitchHandler, CHANGE); Stepper.connectToPins(STEP, DIR); // set the speed and acceleration rates for the stepper motor Stepper.setSpeedInStepsPerSecond(Router_Setup.getSpeed() * Router_Setup.getStepsPerRev()); Stepper.setStepsPerRevolution(Router_Setup.getStepsPerRev()); Stepper.setStepsPerMillimeter(Router_Setup.getStepsPerRev() / Router_Setup.getPitch()); Stepper.setAccelerationInStepsPerSecondPerSecond(Router_Setup.getAcceleration() * Router_Setup.getStepsPerRev()); Stepper.setDecelerationInStepsPerSecondPerSecond(Router_Setup.getAcceleration() * Router_Setup.getStepsPerRev()); Stepper.startAsService(0); if (Router_Setup.isToolChangOnPowerOn()) { actualStatus = TOOL_CHANGE; } else { actualStatus = IDLE; } } //********************** //*** SETUP ************ //********************** void setup() { actualStatus = INITIALIZATION; Wire.begin(SDA, SCX); Serial.begin(115200); Display.init(); Display.display(); pinMode(led_gpio, OUTPUT); pinMode(GreenBtn_Pin, INPUT); pinMode(RedBtn_Pin, INPUT); pinMode(BlueBtn_Pin, INPUT); pinMode(RotEnc_Switch_Pin, INPUT); pinMode(RotEnc_Clk_Pin, INPUT); pinMode(RotEnc_Dta_Pin, INPUT); pinMode(LIMIT_SWITCH, INPUT); RedButton.setDebounceTime(50); // set debounce time to 50 millis GreenButton.setDebounceTime(50); BlueButton.setDebounceTime(50); WlsDetect.setDebounceTime(50); Wls.setDebounceTime(50); RotaryControler.setDebounceTime(50); delay(1500); Display.showBrand(); delay(1500); Initialize(); } //********************** //*** MAIN LOOP ******** //********************** void loop() { RedButton.loop(); // MUST call the loop() function first GreenButton.loop(); BlueButton.loop(); WlsDetect.loop(); Wls.loop(); RotaryControler.loop(); Display.showFrame(actualStatus); switch (actualStatus) { case INITIALIZATION: Initialize(); break; case TOOL_CHANGE: printStatus("TOOL_CHANGE"); if (RotaryControler.isSwitchLongPressed()) { actualStatus = CONFIGURATION; } else if (BlueButton.isPressed()) { actualStatus = IDLE; } break; case CONFIGURATION: printStatus("CONFIGURATION"); if (RotaryControler.isSwitchLongPressed()) { actualStatus = INITIALIZATION; } else if (BlueButton.isPressed()) { actualStatus = IDLE; } break; case NULLING: printStatus("NULLING"); if (RedButton.isPressed()) { Stepper.setCurrentPositionInMillimeters(0); Stepper.setTargetPositionRelativeInMillimeters(0); actualStatus = IDLE; } break; case NULLING_TLS: originStatus = NULLING_TLS; if (nullingTLS_intermediateState == 0) { printStatus("NULLING_TLS,0"); //Move elevator to lowest point (lower limit switch triggers) Stepper.setTargetPositionRelativeInMillimeters(300 * MOVE_DOWNWARD); actualStatus = MOVING_ELEVATOR; nullingTLS_intermediateState = 1; } else if (nullingTLS_intermediateState == 1) { printStatus("NULLING_TLS,1"); if (RedButton.isPressed()) { //Move elevator until it touch the TLS (WLS_PIN goes HIGH) Stepper.setTargetPositionRelativeInMillimeters(300 * MOVE_UPWARD); actualStatus = MOVING_ELEVATOR; nullingTLS_intermediateState = 2; } } else if (nullingTLS_intermediateState == 2) { printStatus("NULLING_TLS,2"); //Move elevator back about toolLenghtSensorHeight (will be the 0-Position) Stepper.clearLimitSwitchActive(); Stepper.setTargetPositionRelativeInMillimeters(Router_Setup.getToolLenghtSensorHeight() * MOVE_DOWNWARD); Serial.println(String(Router_Setup.getToolLenghtSensorHeight() * MOVE_DOWNWARD, 2)); actualStatus = MOVING_ELEVATOR; nullingTLS_intermediateState = 3; } else { // nullingTLS_intermediateState is 3 printStatus("NULLING_TLS,3"); //Set the 0-Position as actual position Stepper.setCurrentPositionInMillimeters(0); Stepper.setTargetPositionRelativeInMillimeters(0); actualStatus = IDLE; nullingTLS_intermediateState = 0; } break; case IDLE: printStatus("IDLE"); if (RedButton.isLongPressed()) { if (WlsDetect.isConnected()) { actualStatus = NULLING_TLS; } else { actualStatus = NULLING; } } else if (BlueButton.isLongPressed()) { actualStatus = TOOL_CHANGE; } break; case DIVING: break; case MOVING_ELEVATOR: printStatus("MOVING_ELEVATOR"); if (limitSwitchState == LOW) { // this will cause to stop any motion that is currently going on and block further movement in the same direction as long as the switch is active Stepper.setLimitSwitchActive(Stepper.LIMIT_SWITCH_COMBINED_BEGIN_AND_END); delay(200); actualStatus = RELEASE_SWITCH; } else { // limitSwitchState is HIGH if (Stepper.getDistanceToTargetSigned() == 0) { actualStatus = originStatus; delay(200); } else if (WlsDetect.isConnected()) { if (Wls.isPlugged()) { Serial.println("The Tool is away from WLS"); Stepper.clearLimitSwitchActive(); } else if (Wls.isUnplugged()) { Serial.println("The Tool touched the WLS"); Stepper.setLimitSwitchActive(Stepper.LIMIT_SWITCH_COMBINED_BEGIN_AND_END); actualStatus = originStatus; delay(200); } } Stepper.clearLimitSwitchActive(); previousDirection = Stepper.getDirectionOfMotion(); } break; case RELEASE_SWITCH: if (limitSwitchState == LOW) { Stepper.moveRelativeInMillimeters(0.05 * previousDirection * -1); // move in opposite direction (away from switch) } else { actualStatus = originStatus; } break; default: break; } //*********************** OLD EXAMPLE AND EXPERIMENTAL CODE ************************************ // if (WlsDetect.isPlugged()) { // Serial.println("The WLS was connected"); // } else if (WlsDetect.isUnplugged()) { // Serial.println("The WLS was disconnected"); // } // // if (WlsDetect.getStateRaw() == HIGH) { // if (Wls.isPlugged()) { // Serial.println("The Tool is away from WLS"); // } else if (Wls.isUnplugged()) { // Serial.println("The Tool touched the WLS"); // } // } // // if (RedButton.isPressed()) { // Serial.println("Red button was pressed"); // digitalWrite(led_gpio, HIGH); // Serial.print("Limit Switch: "); // Serial.println(digitalRead(LIMIT_SWITCH) ? "HIGH" : "LOW"); // } // // if (RedButton.isLongPressed()) { // Serial.println("Red button was long pressed"); // digitalWrite(led_gpio, LOW); // } // // bool greenPressed = GreenButton.isPressed(); // bool bluePressed = BlueButton.isPressed(); // // if (GreenButton.isPressing() && BlueButton.isPressing()) { // Serial.println("Blue and green button were simultaneous pressed"); // } else if (greenPressed) { // Serial.println("Green button was pressed"); // } else if (bluePressed) { // Serial.println("Blue button was pressed"); // } // // if (RotarySwitch.isPressed()) { // Serial.println("Rotary switch was pressed"); // } // if (RotarySwitch.isLongPressed()) { // Serial.println("Rotary switch long was pressed"); // } // // static int pos = 0; //RotaryControler.tick(); //int newPos = RotaryControler.getPosition(); // if (pos != newPos) { // Serial.print("pos:"); // Serial.print(newPos); // Serial.print(" dir:"); // Serial.println((int) (RotaryControler.getDirection())); // pos = newPos; // } // if (limitSwitchState == LOW) { // stepper.setLimitSwitchActive(stepper.LIMIT_SWITCH_COMBINED_BEGIN_AND_END); // this will cause to stop any motion that is currently going on and block further movement in the same direction as long as the switch is agtive // } else { // stepper.clearLimitSwitchActive(); // clear the limit switch flag to allow movement in both directions again // } // // if (limitSwitchState == HIGH && stepper.getDistanceToTargetSigned() == 0) { // delay(100); // previousDirection *= -1; // long relativeTargetPosition = DISTANCE_TO_TRAVEL_IN_STEPS * previousDirection; // Serial.printf("Moving stepper by %ld steps\n", relativeTargetPosition); // stepper.setTargetPositionRelativeInSteps(relativeTargetPosition); // } } //void testdrawchar(void) { // OLED.clearDisplay(); // // OLED.setTextSize(1); // Normal 1:1 pixel scale // OLED.setTextColor(SSD1306_WHITE); // Draw white text // OLED.setCursor(0, 0); // Start at top-left corner // OLED.cp437(true); // Use full 256 char 'Code Page 437' font // // // Not all the characters will fit on the Display. This is normal. // // Library will draw what it can and the rest will be clipped. // for (int16_t i = 0; i < 256; i++) { // if (i == '\n') // OLED.write(' '); // else // OLED.write(i); // } // // OLED.display(); // delay(2000); //} // //void testdrawstyles(void) { // OLED.clearDisplay(); // Display.setFont(&Rubik_Regular8pt7b); // Display.setTextSize(1); // Normal 1:1 pixel scale // Display.setTextColor(SSD1306_WHITE); // Draw white text // Display.setCursor(0, 8); // Start at top-left corner // Display.println(F("Hello, world!")); // // Display.setFont(&Rubik_Regular12pt7b); // Display.setTextSize(1); // Normal 1:1 pixel scale // Display.setTextColor(SSD1306_WHITE); // Draw white text // Display.setCursor(0, 24); // Start at top-left corner // Display.println(F("Hello, world!")); // Display.drawRect(0, 15, 128, 13, SSD1306_WHITE); // Display.setFont(&Rubik_Regular24pt7b); // Display.setTextSize(1); // Normal 1:1 pixel scale // Display.setTextColor(SSD1306_WHITE); // Draw white text // Display.setCursor(0, 55); // Start at top-left corner // Display.println(F("Hello, world!")); // // Display.display(); // delay(2000); // // Display.clearDisplay(); // char decimals[3]; // uint16_t w = 0, h = 0; // for (int i = 0; i <= 99; i++) { // OLED.clearDisplay(); // OLED.drawRect(0, 0, 128, 64, SSD1306_WHITE); // OLED.setFont(&titillium_web_semibold30pt7b); // OLED.setTextSize(1); // Normal 1:1 pixel scale // OLED.setTextColor(SSD1306_WHITE); // Draw white text // sprintf(decimals, "%02d", i); // if (i < 33) { // calculateWH("99.", w, h); // OLED.setCursor((SCREEN_WIDTH / 2 - 1) - w, SCREEN_HEIGHT / 2 + h / 2); // OLED.print("99."); // } else if (i >= 33 && i < 66) { // calculateWH("01.", w, h); // OLED.setCursor((SCREEN_WIDTH / 2 - 1) - w, SCREEN_HEIGHT / 2 + h / 2); // OLED.print("01."); // } else { // calculateWH("55.", w, h); // OLED.setCursor((SCREEN_WIDTH / 2 - 1) - w, SCREEN_HEIGHT / 2 + h / 2); // OLED.print("55."); // } // OLED.println(decimals); // OLED.display(); // delay(100); // } // Display.setFont(&Rubik_Regular30pt7b); // Display.setTextSize(1); // Normal 1:1 pixel scale // Display.setTextColor(SSD1306_WHITE); // Draw white text // Display.setCursor(0, 55); // Start at top-left corner // Display.println(F("99.99")); // // Display.display(); // delay(1000); // // Display.clearDisplay(); // // Display.setFont(&Rubik_Regular30pt7b); // Display.setTextSize(1); // Normal 1:1 pixel scale // Display.setTextColor(SSD1306_WHITE); // Draw white text // Display.setCursor(0, 55); // Start at top-left corner // Display.println(F("01.11")); // Display.setTextColor(SSD1306_BLACK, SSD1306_WHITE); // Draw 'inverse' text // Display.println("3.141592"); // // Display.setTextSize(2); // Draw 2X-scale text // Display.setTextColor(SSD1306_WHITE); // Display.print(F("0x")); // Display.println(0xDEADBEEF, HEX); // // OLED.display(); // delay(2000); //} //void calculateWH(String units, uint16_t &w, uint16_t &h) { // int x = 0; // int y = 0; // int16_t x1, y1; // uint16_t w1, h1; // // OLED.getTextBounds(units, x, y, &x1, &y1, &w1, &h1); // w = w1; // h = h1; //}